Nissan makes use of AI to test for paint flaws
- Nissan has tapped AI to test for paint defects on new vehicles
- AI has improved paint defect detection by 7%, in response to Nissan
- Nissan mentioned AI is supposed to boost detection, not change people
Nissan is utilizing synthetic intelligence to assist spot paint imperfections on vehicles produced at its U.S. meeting vegetation.
About three years in the past, the automaker began utilizing the AI-based AUTIS Floor Verification System, which has improved the speed of defect detection on the Smyrna, Tennessee, plant by 7%, in response to Nissan. The system makes use of high-resolution cameras to take 15,000 footage of every automobile because it exits the paint sales space. These footage are then analyzed by AI software program to search out flaws within the paint.
“The human eye can spot 85%-95% of flaws, however AUTIS identifies over 98%,” Travis Fritsche, a Nissan paint course of engineer, mentioned in a press release. Technicians nonetheless confirm potential paint defects flagged by the system utilizing screens and devoted, wrist-worn firm smartphones. However the AI help reduces eye fatigue and permits for extra time to right paint points, in response to Nissan.
Nissan makes use of AI to detect paint flaws
“Technicians are essential for confirming and categorizing defects,” Nissan new mannequin paint engineer Rod Lynch mentioned in a press release. “AUTIS is a software to boost their work, not change it.”
The paint-inspection course of was additionally partially automated to start with. Nissan started utilizing laser-equipped robots to scan for paint defects in 1985. These first robots may establish paint flaws as small as 0.3 mm in 45 seconds, whereas the AUTIS system can establish flaws simply 0.2 millimeters in dimension in lower than half that point, in response to Nissan.
The AI-based system additionally builds a library of confirmed defects that it will probably use for future reference to enhance its personal efficiency, Nissan claims, including that this similar library could be studied by engineers to handle any points with paint processes for particular automobiles and colours.
2024 Nissan Sentra
AUTIS has to date evaluated over 500,000 automobiles on the Smyrna plant, in response to Nissan. That plant has an annual manufacturing of over 640,000 automobiles, in response to a 2022 reality sheet. The identical paint-flaw detection system can also be used at vegetation in Canton, Mississippi, and Aguascalientes, Mexico. These three vegetation assemble most of Nissan’s present lineup, together with the Altima, Frontier, Kicks, Leaf, Murano, Pathfinder, Rogue, Sentra, and Versa.
Different automakers are additionally experimenting with AI, however primarily by working so as to add widespread AI software program to infotainment techniques. The 2025 Volkswagen Golf integrates OpenAI’s ChatGPT with its voice assistant, and sibling model Audi is slated to observe go well with. Mercedes-Benz in 2023 introduced what it known as a beta program for ChatGPT integration, and introduced at CES earlier this 12 months it was readying an AI-powered next-generation person interface.
